Work Gets Done.
Documentation Writes Itself.
Setup, changeover, inspection, repair — your team does it right, but the paperwork happens later, from memory, if it happens at all. Pio captures the work as it happens and produces structured documentation automatically.
From One Changeover, Three Outputs
Step-by-Step Work Log
Every action is captured with a timestamp, photo evidence, and the tools or parts involved. No manual entry — the log builds itself as the operator works.
Deviation Detected
SOP-204 — Mould Changeover & LockoutLockout/tagout must be completed before any hydraulic reconnection (Step 4 of SOP-204)
Operator began hydraulic reconnection before lockout tag was placed — corrected after 12 seconds when tag was applied
Hydraulic line reconnected with lockout tag not yet visible on panel
Operator self-corrected. Lockout tag applied at 14:15. No safety incident. Flagged for supervisor review.
Deviation Report
When something doesn't match the expected procedure, Pio flags it immediately — with photo evidence and a clear record of what happened vs. what should have happened.
Knowledge Base Entry
Every completed task becomes a searchable reference. When someone needs to know how a machine was set up last time, or how a tricky repair was handled — it's there, with photos and context.
How This Machine Was Set Up
Injection Line B — Mould #M-2847Apr 1, 2026 — A. Duval
14 changeovers
19 min